What is a Foam Air Permeability Tester and Why It Matters
A Foam Air Permeability Tester is a precision instrument designed to measure the rate of air flow through foam materials. It uses the differential pressure method, applying a controlled pressure difference across the foam sample and quantifying how much air passes through it. This assessment helps determine the foam’s breathability and air flow resistance.
How It Works:
- The tester seals the foam sample in a chamber.
- A vacuum pump creates a pressure difference (usually 125 Pa).
- A highly sensitive Frazier differential pressure sensor measures air flow.
- The device calculates permeability in precise units such as L/s or scfm/ft².
Why It Matters:
Air permeability is a critical quality parameter in foam products. Measuring it ensures the foam meets standards for:
- Breathability: Essential for comfort in bedding, cushions, and apparel.
- Heat Dissipation: Good airflow prevents heat buildup, enhancing user comfort.
- Acoustic Performance: Controls sound absorption in acoustic foam.
- Durability & Performance: Helps predict foam longevity and behavior under use.
Accurate air permeability testing guarantees that foam materials deliver the performance and comfort expected in mattresses, automotive seats, furniture padding, and more.
Start improving your foam quality control today by choosing reliable air permeability testing solutions.
Key Features of Derui Foam Air Permeability Tester
The Derui Foam Air Permeability Tester stands out with a range of features designed for accuracy and ease of use:
| Feature | Description |
|---|---|
| Standards Compliance | Fully meets ASTM D3574 (Test G), ISO 7231, and JIS L 1097 |
| Sensor | High-precision Frazier differential pressure sensor (±0.5% FS) |
| Control System | PLC with a touch screen and one-button automatic testing |
| Measuring Range | 0.1 – 20 L/s, units convertible to scfm/ft² |
| Clamping & Sealing | Automatic system ensuring no air leakage during tests |
| Equipment | Built-in vacuum pump and flow stabilization chamber for stable airflow |
| Data Handling | Real-time display, data storage, and USB export |
| Design | Stainless steel benchtop unit with a compact footprint |
This tester is perfect for anyone needing reliable data on foam air flow resistance, foam breathability, or PU foam ventilation testing. Its precision and automation make it a top choice globally.
Technical Specifications
| Feature | Details |
|---|---|
| Measuring Range | 0.1 – 20 L/s (convertible to scfm/ft²) |
| Pressure Sensor | High-precision Frazier differential sensor (±0.5% FS) |
| Control System | PLC with touch screen, one-button testing |
| Sealing System | Automatic clamping, leak-proof design |
| Vacuum Pump | Built-in, ensures stable airflow |
| Flow Stabilization | Integrated flow chamber for accurate readings |
| Data Handling | Real-time display, storage, USB export |
| Machine Size & Material | Compact stainless steel benchtop design |
| Pressure Range | Fixed 125 Pa (adjustable options on request) |
| Power Supply | Standard AC 220V/110V |
This Foam Air Permeability Tester meets global testing needs with precise, stable operation and easy data management.
Standards Compliance
Our Foam Air Permeability Tester meets key global standards to ensure reliable, consistent results. It fully complies with:
- ASTM D3574 – Testing flexibility and air flow in slab, bonded, and molded urethane foams.
- ISO 7231:2010 – Air flow determination for flexible polymeric cellular materials.
- GB/T 10654 – Chinese national standard for foam air permeability testing.
- JIS L 1097 – Japanese Industrial Standard for foam breathability measurement.
- IKEA IOS-TM-003 – Specific testing method used in furniture quality control.
This broad standards compliance means the tester is trusted internationally and fits various industry requirements worldwide.
Applications & Industries
The Foam Air Permeability Tester is essential across many sectors where foam quality matters. Key applications include:
- Flexible polyurethane foam manufacturers: Ensures consistent breathability and durability in foam products.
- Mattress and pillow production: Tests foam breathability for better comfort and heat dissipation.
- Automotive seat cushion testing: Measures air flow to balance comfort, safety, and ventilation in vehicle seating.
- Furniture and sofa padding: Verifies foam ventilation to improve indoor air quality and user comfort.
- Acoustic foam and insulation materials: Checks permeability to optimize sound absorption and thermal insulation.
- Medical bedding and wheelchair cushions: Ensures air permeability for pressure relief and patient comfort.
This tester is widely used worldwide to maintain high foam standards, meeting diverse needs in foam breathability, air flow resistance, and overall foam performance.
Why Choose Derui as Your Foam Air Permeability Tester Supplier
We’ve been focused on foam and textile physical testing instruments for over 15 years. Here’s why Derui stands out as your trusted foam air permeability tester supplier:
| Feature | Benefit |
|---|---|
| 15+ years of expertise | Deep knowledge in foam and textile testing |
| Factory direct pricing | Competitive costs without middlemen |
| CE certification | Meets international safety and quality standards |
| 12-month warranty | Peace of mind with product coverage |
| Lifetime technical support | Help whenever you need it |
| Fast delivery (7–15 days) | Quick turnaround worldwide |
| Global shipping | Reach customers anywhere |
| Customization options | Adjust sample size, pressure, or software language |
Choosing Derui means reliable tools backed by decades of experience, direct support, and flexibility to fit your specific needs in foam air permeability testing.
Comparison with Other Brands
When choosing a Foam Air Permeability Tester, it’s important to know how Derui stands out against other brands. Here’s a quick comparison to help you decide:
| Feature | Derui | Other Brands |
|---|---|---|
| Standards Compliance | ASTM D3574, ISO 7231, JIS fully met | Sometimes partial or limited |
| Sensor Accuracy | ±0.5% FS Frazier differential pressure sensor | Often ±1% or less precise |
| Control System | PLC + touch screen, one-button testing | Basic manual or semi-automatic |
| Measuring Range | 0.1 – 20 L/s, unit convertible | Narrower range, fewer units |
| Clamping & Sealing | Automatic, leak-proof system | Manual clamping, risk of leaks |
| Internal Vacuum & Flow Chamber | Built-in for stable readings | External or absent |
| Data Management | Real-time display, USB export | Limited or no data export |
| Build Quality | Stainless steel, compact bench design | Bulkier, mixed materials |
| Warranty & Support | 12-month warranty, lifetime technical support | Shorter warranty, limited support |
| Customization Options | Sample size, pressure, software languages | Rarely available |
| Delivery Time | 7–15 days, global shipping | Longer lead times |
Why it matters:
Derui’s Foam Air Permeability Tester delivers more precise, reliable results with user-friendly controls and advanced features. This makes it ideal for quality control in foam manufacturing, mattress production, automotive cushions, and more.
If you want fast, accurate testing with great after-sales service, Derui often comes out on top compared to other foam air flow testers on the market.
Customer Testimonials
Our customers around the globe rely on the Derui Foam Air Permeability Tester for precise and efficient foam breathability testing. Here’s what they say:
- Mattress Manufacturer, USA: “The tester’s automatic clamping and sealing system make our quality checks faster and more accurate. It fits perfectly in our production line.”
- Automotive Seating Supplier, Germany: “Compliance with ASTM D3574 and ISO 7231 standards gave us confidence during audits. The real-time data display helps our engineers make quick decisions.”
- Furniture Padding Factory, Brazil: “Compact design and easy USB export have simplified our reporting process. The lifetime support from Derui also means we’re never stuck.”
- Medical Cushion Maker, Japan: “The adjustable pressure settings and high-precision Frazier sensor handle our unique foam types effortlessly. The 12-month warranty was a plus.”
- Acoustic Foam Producer, Spain: “The built-in vacuum pump and flow stabilization chamber deliver consistent results every time. It’s arguably the best foam air permeability tester we’ve used.”
These testimonials reflect how the Derui Foam Air Permeability Tester serves diverse industries, assuring reliable, repeatable foam air flow measurements that directly impact product performance and comfort.
Frequently Asked Questions (FAQ)
What is the difference between air permeability and air flow in foam testing?
Air permeability measures how easily air passes through foam, reflecting breathability. Air flow refers to the volume of air moving through the foam under pressure. Both are related but air permeability focuses on the material’s ability to let air through, while air flow is about the actual air volume moved during testing.
Can it test high-density memory foam?
Yes, the Foam Air Permeability Tester from Derui can test a wide range of foam types, including high-density memory foam, thanks to its sensitive Frazier differential pressure sensor and adjustable pressure settings.
Is the 125 Pa pressure fixed or adjustable?
The 125 Pa pressure is the standard testing pressure per ASTM D3574, but our tester allows adjustment depending on the specific test requirement or foam type, giving you more flexibility.
Do you provide calibration certificates?
Yes, each Foam Air Permeability Tester comes with a calibration certificate to ensure measurement accuracy and compliance with industry standards.
What is the lead time and payment terms?
Typical lead time is between 7 to 15 days after order confirmation. Payment terms are flexible, commonly including options like T/T, L/C, or online payment methods tailored to global customers.
If you have more questions about our foam breathability tester or want to discuss customized solutions, feel free to reach out anytime.
Related Products
Our Foam Air Permeability Tester works great alongside other testing equipment to give you a full picture of your foam’s quality. Check out these related products:
- Foam Compression Hardness Tester (IFD/ILD)Measures foam firmness and resilience, helping you assess comfort and support.
- Foam Porosity TesterEvaluates the open-cell structure of foam to understand breathability and airflow pathways.
- Foam Fatigue TesterTests foam durability by simulating repeated compression, so you know how it holds up over time.
- Rebound Resilience TesterMeasures foam flexibility and bounce-back performance, crucial for cushioning and comfort.
Using these instruments together helps manufacturers and quality control teams guarantee foam products meet customer expectations worldwide.
Download Center
Access all the essential resources for your Foam Air Permeability Tester in one place:
- Product Brochure (PDF): Detailed specs and features of Derui’s Foam Air Permeability Tester.
- ASTM D3574 Standard Excerpt: Key points from the air flow testing standard to ensure your tests stay compliant.
- Operation Video: Step-by-step guide to using the tester, from setup to running automatic tests.
- Calibration Guide: Simple instructions and tips to keep your tester accurate and reliable over time.
These downloads make it easy to understand, operate, and maintain your foam air flow tester, helping your quality control process stay smooth and trustworthy.
