We design and build a full range of universal testing machines (UTMs) and specialized lab equipment for rigorous quality control, research, and development.

Derui is a specialized manufacturer and supplier of material testing equipment.Our products serve quality control, research, and development needs
across industries like aerospace, automotive, and manufacturing.
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Free-Fall Package Test Equipment

Packaging Drop Testing Machines

Configure a drop testing machine for controlled free-fall tests on loaded packages and shipping containers. Start with the specimen mass and dimensions, required drop height, impact orientation and test procedure—not with a generic machine name alone.

Define the test before selecting the machine

01 · SPECIMEN

Provide package weight, length × width × height, construction, contents and handling condition.

02 · DROP REQUIREMENT

Define the required drop height and whether face, edge or corner orientations must be supported.

03 · PROCEDURE AND SITE

Identify the current test procedure, drop sequence, available floor area, power supply and required safety provisions.

Send the application details for a configuration review.

Include specimen weight and dimensions, required drop height, face/edge/corner orientations, applicable procedure, test frequency, installation space and destination country.

Send Test Requirements →
Choose a Packaging Drop Tester by Package and Drop Requirement

Compare single-wing, double-wing and zero-drop configurations by package weight and dimensions, required drop height, face, edge or corner orientation, release structure and installation conditions. Open each product page for its current specification, then send your test procedure and specimen details for final configuration review.

  • Why Choose Our Drop Tester?

Configuration Audit

Capabilities to Confirm Before Selecting a Package Drop Tester

A model name or maximum payload does not define the complete test setup. The machine must accommodate the package, create the required drop condition and allow the specified impact orientation to be prepared safely.

Use these four checks to compare single-wing, double-wing and zero-drop configurations before requesting a quotation.

01

Package Mass, Dimensions and Support

Provide the actual package mass and L × W × H. Confirm that the lifting structure, support platform and impact area accommodate the specimen without unstable overhang or release interference.

02

Required Drop Height and Usable Travel

Check the lowest and highest drop heights required by the current procedure together with package height. Confirm the usable range with the actual specimen installed.

03

Face, Edge and Corner Positioning

List each required impact orientation and drop sequence. Review package positioning, support clearance after release and whether edge or corner setup needs an additional positioning aid.

04

Impact Base, Installation and Safety

Confirm impact surface, floor loading, machine footprint, ceiling height, power supply and exclusion area. Review guarding and controls for the package mass and site conditions.

Need help matching the package to the correct release structure?

Send specimen mass and dimensions, required height, face/edge/corner sequence, test procedure, installation space and destination country.

Request a Configuration Review →

How to Choose a Packaging Drop Testing Machine

Choose the system from the loaded package, current test procedure, required drop height, impact orientations and installation conditions—not from payload alone. Use the five checks below to prepare a complete configuration and quotation request.

  • Test Procedure
  • Package & Height
  • Drop Orientation
  • Site & Safety
  • Verification & Delivery

Start with the current test procedure—not with the machine model. Define the loaded package, required drop sequence and evaluation criteria before selecting a release system.

01 · SPECIMEN

Define the Loaded Package

Provide the package type, actual test mass, outer dimensions, contents, internal supports, closure method and test condition.

02 · METHOD

Confirm the Current Procedure

State the applicable ASTM, ISTA, ISO, customer or internal procedure, including its current edition and any required conditioning.

03 · CRITERIA

Define What Will Be Evaluated

List the required orientations, number of drops, inspection points and pass/fail criteria for the package and product.

  • What is a Drop Tester?

A packaging drop tester supports a loaded package at a defined height and orientation, then releases it so the specimen falls onto a rigid impact surface. The equipment is used to prepare controlled face, edge and corner impacts under a documented test procedure.

The machine name alone does not establish compliance with a test method. Suitability depends on the package mass and dimensions, required height, impact orientations, release performance, impact surface, installation conditions and the complete current procedure.

Reference or test context Purpose Configuration to confirm
ASTM D5276 Free-fall drop testing of loaded containers Loaded mass and dimensions, drop height, face/edge/corner orientations, release and impact surface
Selected ISTA procedure or project Packaged-product distribution test sequence Current procedure, package classification, conditioning, required heights, sequence and orientations
ASTM D5487 Simulated drop of loaded containers by shock machines Shock-machine motion, table or fixture arrangement and required pulse—not assumed from a free-fall tester
Instrumented impact measurement Acceleration, shock pulse or product-response data Sensors, mounting, sampling rate, data acquisition and analysis requirements

Result boundary: A standard drop tester does not automatically provide impact acceleration or shock-pulse data. Without an instrumented measurement system, evaluation is normally based on the documented test conditions, package damage, closure and cushioning performance, content condition and defined acceptance criteria.

  • How Does a Drop Tester Work?

A packaging drop test converts a documented procedure into a controlled sequence of specimen preparation, positioning, release, impact and evaluation. The machine establishes the physical drop condition; the test procedure defines the sequence and acceptance criteria.

1

Define and condition the test specimen

Record the loaded package mass, L × W × H, contents, internal protection, closure method and initial condition. Apply any conditioning required by the current test procedure before the drop sequence begins.

2

Set the procedure, height and sequence

Confirm the applicable ASTM, ISTA, customer or internal procedure, then list the required drop heights, number of drops and order of the identified faces, edges and corners.

3

Position the required impact orientation

Place the loaded package on the support or release structure and prepare the specified face, edge or corner orientation. Any positioning aid must allow the support to clear without restraining the fall or changing the intended orientation.

4

Release the package into free fall

The release mechanism disengages so the specimen falls under gravity and strikes the rigid impact surface. Release performance, usable height and orientation at impact affect repeatability and must be checked for the actual package.

5

Inspect, document and continue the sequence

After each required drop, inspect and record package deformation, corner or edge damage, closure integrity, cushioning condition, product movement and functional status as specified. Instrumented shock data is reported only when suitable sensors and data acquisition are included in the setup.

How Packaging Teams Use Controlled Drop Test Results

A controlled drop test is most useful when representative loaded packages are tested under the same documented conditions. The result supports comparison, failure investigation and packaging decisions; it is not by itself a guarantee of performance throughout an entire distribution system.

Controlled package drop test for packaging design evaluation
01
DESIGN COMPARISON

Compare Complete Package Designs

Test candidate cartons, closures, partitions and internal supports with the same product, loaded mass, conditioning, drop sequence and inspection criteria. Record which construction better controls package and product damage.

02
PROTECTIVE PACKAGING

Evaluate Cushioning and Restraint

Inspect cushioning deformation, bottoming, cracking, displacement and product-to-package contact. Compare foam, molded pulp, corrugated inserts or other protection only when the remaining specimen and test variables are controlled.

03
POST-TEST EVALUATION

Check Package Integrity and Product Function

Document corner and edge damage, panel deformation, seal or closure condition, product movement and visible damage. Perform the defined product functional checks after the required sequence—not only after the first drop.

04
CORRECTIVE ACTION

Document the Failure and Re-test the Revision

Record the impact orientation, observed failure location and product condition before changing the design. Re-test the revised package with the same procedure so the result can support a controlled comparison.

Measurement boundary: Transmitted acceleration, shock pulse and product response require an instrumented payload or product, suitable sensors, mounting, data acquisition and analysis. Do not report quantitative shock data from a standard visual drop test alone.
Packaging Drop Tester Accessories and Configuration Options
CONFIGURATION REVIEW

Select options from the package, test procedure and installation conditions—not from an accessory name alone. Compatibility must be confirmed for the selected single-wing, double-wing or zero-drop machine before ordering.

 
01 · RELEASE

Release and Support Configuration

Confirm whether the package requires a single-wing, double-wing or zero-drop support arrangement. The support must carry the specimen safely and clear it without adding an unintended push, rotation or obstruction.

02 · ORIENTATION

Face, Edge and Corner Positioning Aids

Review every required impact orientation with the actual package dimensions and center of mass. Any positioning aid must establish the specified orientation while releasing cleanly and without interfering with the impact.

03 · HANDLING

Custom Supports for Difficult Specimens

Irregular, cylindrical, delicate or unstable specimens may require an engineered support or handling arrangement. Provide a drawing, mass, gripping restrictions and intended impact orientation for a feasibility review.

04 · IMPACT AREA

Impact Base and Installation Requirements

Confirm the impact-surface construction required by the procedure together with base size, flatness, rigidity, floor loading and rebound clearance. Alternative surfaces should be specified only when the test method requires them and the machine can accommodate them.

05 · SAFETY

Guarding and Operator Protection

Define the exclusion area, emergency-stop access, falling-object and rebound hazards, loading access and any required guard or interlock. The final safety arrangement depends on package mass, drop height and laboratory layout.

06 · INSTRUMENTATION

Shock Measurement System—When Required

Acceleration, shock-pulse or velocity-change measurement requires a separately defined sensor, mounting, conditioning, sampling, software and calibration chain. Confirm these requirements before quotation; a standard visual package drop tester does not provide quantitative shock data by itself.

Information required for an option review

Send the package mass and dimensions, photographs or drawing, required face/edge/corner sequence, drop-height range, test method, site layout, safety requirements and any measurement outputs that must be reported.

Frequently Asked Questions About Drop Testers

How do I determine which drop-test standard and procedure applies to my package?

Start with the governing requirement—not the machine catalog or a familiar standard number. The correct procedure depends on who requires the test, the packaged product, its distribution channel and the handling hazard the test is intended to reproduce.
01
REQUIREMENT SOURCE

Identify Who Specifies the Test

Check the customer contract, retailer or carrier program, regulatory requirement and your internal validation plan. If a particular standard, procedure, project and edition are named, those authorized documents govern the test—not a supplier’s general claim of ASTM or ISTA compatibility.

02
METHOD SCOPE

Match the Method to the Test Object

ASTM D5276 addresses free-fall drop testing of loaded containers. Large shipping cases, crates or unitized loads may require an applicable rough-handling method such as ASTM D6179, while horizontal impacts, tip tests and other hazards use different apparatus. Confirm the method’s scope before selecting the machine.

03
PROGRAM AND EQUIPMENT

Separate a Drop Method from a Complete Test Program

An ISTA procedure or project may combine conditioning, vibration, compression and several shock events in a defined sequence. Confirm the package mass and dimensions, drop heights, face/edge/corner sequence, orientation tolerance, conditioning, acceptance criteria and report fields. A package drop tester covers only the compatible drop operations; it does not by itself perform the complete program.

What should you send for a method and equipment review?
Send the named standard and edition, customer or retailer requirement, package type, loaded mass, outside dimensions, distribution channel, required drop heights and orientations, sequence, conditioning requirements, acceptance criteria and report fields. DERUI can then review which current machine configuration covers the required drop operations.
Request a Method and Equipment Review →
Use the current authorized standard, procedure and customer specification for the complete requirements. This summary supports equipment selection and does not reproduce the copyrighted procedures.

What is the difference between single-wing, double-wing and zero-drop package drop testers?

The three configurations differ mainly in how they support, position and release the package. Select the structure from the package mass, dimensions, required drop height and face, edge or corner sequence—not from the product name alone.
01
MACHINE STRUCTURESingle-Wing Drop TesterA single support arm or platform releases the package onto the impact base. It can be suitable for many routine carton drops when the package envelope, payload, usable height and required orientations are within the machine’s confirmed limits.

02
SUPPORT AND CLEARANCEDouble-Wing Drop TesterTwo support leaves can provide broader support before release. Confirm that both leaves clear the specimen without interference and that the machine can prepare every required face, edge and corner orientation for the actual package.

03
LOW-HEIGHT OR SPECIAL SETUPZero-Drop ConfigurationA zero-drop configuration uses a different support-and-release arrangement intended to reduce unwanted motion at release or accommodate particular low-height, heavy or special package setups. “Zero-drop” does not mean zero impact and should not be treated as a universal substitute for free-fall equipment.

What should you send for review?
Send the package mass, L × W × H, required drop-height range, face/edge/corner sequence, test procedure and installation limits. DERUI can then review which support and release structure is appropriate.
Request a Drop Tester Review →
The final selection must be checked against the current authorized procedure and the rated limits of the proposed machine.

How do I choose drop-tester payload, drop height and test space for my packages?

Start with the largest and heaviest packaged product plus the required procedure. Rated payload alone is not enough: the lifting range, support area, package clearance, impact base and usable drop height must all fit the actual specimen.
01
PACKAGE ENVELOPEDefine Mass, Dimensions and Center of GravityProvide the maximum packaged-product mass and L × W × H, including protrusions, straps and irregular geometry. Note unstable or offset centers of gravity because they affect handling, support and orientation preparation.

02
TEST RANGEConfirm Usable Drop HeightList the lowest and highest required drop heights and every impact orientation. Usable height must be confirmed with the actual package height and support position; an unloaded machine travel value is not sufficient.

03
SITE AND HANDLINGCheck Base, Access and Installation SpaceConfirm impact-base dimensions, floor capacity, ceiling height, loading access, operator reach, power and exclusion area. Heavy or large packages may require a different handling method or test apparatus.

What should you send for review?
Send the largest and smallest package dimensions and masses, height range, orientation sequence, procedure, loading method and site constraints for a configuration review.
Request a Capacity Review →
ASTM D5276 notes that containers too bulky or heavy for manual handling may be better evaluated using other applicable handling or impact methods.

How do the release mechanism and package orientation affect drop-test repeatability?

A repeatable test requires more than setting the same height. The support must release cleanly, the package must approach the intended orientation and the impact surface must remain suitable for the procedure.
01
CLEAN RELEASEMinimize Push-Off, Rotation and InterferenceThe release structure should clear the package without adding an unintended push, rebound or obstruction. Check the mechanism under the real package mass, dimensions and support position rather than only with an empty machine.

02
ORIENTATIONPrepare the Intended Face, Edge or CornerIdentify and mark package faces, edges and corners according to the governing procedure. Use suitable positioning aids where needed, then verify that the intended impact orientation is maintained through release and impact.

03
CONTROLLED CONDITIONSRecord Height, Setup and Impact SurfaceDocument drop height, orientation, support arrangement, impact base, package condition and any positioning fixture. Repeatability depends on controlling and reporting the full setup, not merely repeating the start command.

What should you send for review?
Provide package photographs or drawings, mass and dimensions, required impact orientations, sequence and procedure. We will review the required release structure and positioning provisions.
Review the Release Setup →
ISTA guidance includes orientation tolerances; use the current authorized procedure for the exact requirements and acceptance rules.

Can one package drop tester handle every package size, weight and impact orientation?

No single configuration should be assumed to cover every package. Suitability depends on the complete specimen and test requirement, including payload, envelope, center of gravity, drop height, orientation, handling method and impact surface.
01
WITHIN MACHINE LIMITSRoutine Cartons and Packaged ProductsA compatible free-fall tester may handle packages that remain within its rated payload, support area, lifting range, clearance and orientation capability. Each combination should be reviewed using the actual packaged product.

02
SPECIAL GEOMETRYIrregular, Fragile or Unstable SpecimensCylindrical, top-heavy, protruding or delicate products may require dedicated support, positioning aids, guarding or a different release structure. A fixture must not prevent the required free fall or introduce an unintended impact condition.

03
OTHER HAZARDSLarge Loads and Non-Free-Fall EventsLarge cases, crates, unitized loads, tip-over, rolling, incline impact and horizontal impact are not automatically covered by a standard carton drop tester. Select the apparatus specified for the intended hazard and governing method.

What should you send for review?
Send the complete package range rather than one representative model. Include both extremes and any irregular specimens so the review can identify which packages fit one machine and which require another approach.
Review the Package Range →
ASTM D6179 states that not every rough-handling method is applicable to every product, container or load.

What can a standard package drop tester measure, and when is shock or acceleration instrumentation required?

A standard visual drop test primarily controls the drop setup and supports post-test inspection. It does not automatically measure transmitted acceleration, G-force, shock-pulse duration, velocity change or the product’s dynamic response.
01
STANDARD DROP RECORDDocument the Controlled Test EventA basic report may record specimen identification, package condition, drop height, face/edge/corner orientation, sequence, date, operator and observed package or product damage. Available machine-recorded fields depend on the configured controller.

02
INSTRUMENTED MEASUREMENTAdd Rated Sensors and Data AcquisitionQuantitative acceleration or shock-pulse measurement requires suitable accelerometers, mounting, signal conditioning, sampling, filtering, calibration or verification status and analysis software. The measurement chain must fit the expected pulse and frequency content.

03
INTERPRETATION BOUNDARYDo Not Infer G-Force from Drop Height AloneDrop height describes the input condition, not the acceleration transmitted to the product. Cushioning, package construction, impact orientation, product mass and sensor location all influence the recorded response.

What should you send for review?
If quantitative shock data are required, send the expected acceleration range, frequency or pulse requirements, sensor locations, channel count, reporting outputs and applicable procedure for an instrumentation review.
Request an Instrumentation Review →
Do not publish G-force or shock-pulse claims unless they come from a documented, suitable measurement chain.

What should a package drop-test report include, and can software prove compliance?

Software can organize test records, but it does not by itself establish compliance. A defensible report must connect the correct procedure, specimen condition, equipment setup, drop sequence, observations and acceptance decision.
01
TRACEABILITYIdentify the Specimen and Governing RequirementRecord product and package identification, revision, mass, dimensions, contents, conditioning, procedure and edition, customer specification, sample number, test date and operator.

02
TEST EXECUTIONRecord Every Drop and the Actual SetupDocument height, orientation, sequence, impact surface, machine or fixture identification, deviations and visible events. Attach photographs before and after testing where they support the evaluation.

03
RESULT AND REVIEWState Damage, Function and Acceptance DecisionRecord package damage, product damage, functional checks and the defined pass/fail criteria. Identify who reviewed the result and preserve exported data or instrument records when applicable.

What should you send for review?
Send the report fields required by your customer or quality system. We can review which fields the proposed controller or software can capture and which must be completed by the laboratory.
Review Reporting Requirements →
Use “supports documentation” rather than “proves compliance” unless the full authorized procedure, equipment, execution and acceptance requirements have been independently confirmed.

What information should I provide to receive an accurate package drop-tester quotation?

A useful quotation requires the specimen, procedure, site and reporting requirements. Sending only a desired model or maximum payload can produce an incomplete or unsuitable configuration.
01
TEST OBJECTPackage and Product InformationProvide packaged-product mass, L × W × H, photographs or drawings, contents, center-of-gravity concerns, package styles, the smallest and largest specimens and whether any item is fragile, hazardous or unstable.

02
TEST REQUIREMENTProcedure, Height and Orientation SequenceState the customer or internal requirement, authorized standard and edition, required drop-height range, face/edge/corner sequence, sample quantity, conditioning, acceptance criteria and whether quantitative shock data are required.

03
DELIVERY SCOPESite, Utilities, Documentation and SupportProvide destination country, available space, ceiling and doorway dimensions, floor information, power and air supply, loading method, guarding needs, language, report fields and requested installation, training or service scope.

What should you send for review?
Send these inputs with any customer specification or procedure summary that you are authorized to share. DERUI can then confirm the machine structure, rated limits, options and commercial scope for quotation.
Request a Technical Quotation →
Availability of installation, training, calibration, validation or on-site services must be confirmed in the written quotation; it should not be assumed from a generic webpage statement.

What maintenance and performance checks does a package drop tester require?

Maintenance should preserve safe operation and repeatable setup. The correct interval depends on the machine configuration, usage rate, package mass, environment, manufacturer instructions and the laboratory’s quality system.
01
BEFORE USEInspect Supports, Fasteners and Safety FunctionsCheck the release support, impact base, fasteners, cables, travel path, guards, interlocks, emergency stop and limit functions. Remove debris and stop operation if deformation, looseness or abnormal motion is found.

02
PERIODIC SERVICEMaintain Drive and Release ComponentsInspect and service lifting, guide, braking, pneumatic or electromagnetic release components according to the machine manual. Record maintenance, replaced parts, faults and corrective actions.

03
PERFORMANCE EVIDENCEVerify Height, Orientation and Instrument ChannelsCheck drop-height indication and release behavior at defined intervals. If accelerometers or other measurement channels are used, maintain their calibration or verification status separately using suitable procedures and traceable records.

What should you send for review?
Provide the machine model, serial number, operating frequency, typical payload, observed issue and maintenance history when requesting service or a performance review.
Request a Maintenance Review →
Do not publish a universal calibration interval without the equipment manual, applicable procedure and quality-system requirements.

What installation space, impact base and safety provisions does a package drop tester require?

Installation must be reviewed around the complete operating envelope—not only the machine footprint. Package handling, moving supports, falling specimens and rebound can create hazards outside the frame.
01
SITE ENVELOPEConfirm Floor, Ceiling and Operating ClearanceProvide available floor area, ceiling height, access route and floor-loading information. Include clearance for loading the largest package, raising the carriage, service access and removing damaged specimens.

02
IMPACT AND UTILITIESReview Base, Power and Site ConditionsConfirm the required impact surface or foundation, machine anchoring if applicable, electrical and pneumatic supplies, environmental limits and whether vibration or impact may affect nearby equipment.

03
OPERATOR PROTECTIONDefine Guarding and Exclusion ControlsReview interlocked guarding, emergency stop, travel limits, overload protection, safe loading method and an exclusion zone for falling or rebounding items. Heavy, unstable or hazardous contents require a documented risk assessment.

What should you send for review?
Send a site drawing, doorway and ceiling dimensions, floor information, utilities, largest package and loading method. These inputs allow installation and safety provisions to be reviewed before ordering.
Request a Site Review →
The purchaser and site operator remain responsible for the final site-specific safety assessment, procedures and regulatory requirements.
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