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Hydraulic Horizontal Tensile Testing Machine Up to 1000 kN Capacity

Model:DR-L203-3

Our hydraulic horizontal tensile testing machine handles long specimens up to 10,000mm, ideal for cables, wires & ropes. With 1000kN capacity & servo-control, it delivers precise tensile, break & fatigue tests compliant with ASTM & ISO standards. Rugged design ensures reliable performance for power, maritime & construction industries.

Delivery:25~35 days after order.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
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Derui Hydraulic Horizontal Tensile Testing Machine – Precision Testing for Long Materials

The Derui Hydraulic Horizontal Tensile Testing Machine is engineered for accurate, reliable tensile testing of long specimens like cables, wires, and wire ropes. It combines robust hydraulic power with advanced servo control to deliver precise results every time.

Key Benefits at a Glance

FeatureBenefit
Up to 1000 kN CapacityHandles heavy-duty tensile and break tests
Servo-Controlled LoadingSmooth, programmable load application
Adjustable Test Space (up to 10,000 mm)Tests specimens of varying long lengths
Standards ComplianceMeets ASTM E8, ISO 6892, IEC 61089
Customizable SetupAdapt grips, frames, and fixtures to fit unique needs
Reliable & Durable DesignEnsures long service life and consistent results

Whether you work in cable manufacturing, power utilities, or construction, this hydraulic horizontal tensile tester provides the accuracy and flexibility you require. Its compliant design makes it suitable for critical applications requiring ASTM, ISO, or IEC testing standards.

By integrating advanced controls and a spacious test area, the Derui Hydraulic Horizontal Tensile Testing Machine simplifies testing of long, heavy specimens — saving you time and improving data reliability with every pull.

Detailed Product Description

Our Derui Hydraulic Horizontal Tensile Testing Machine is built tough to handle the demands of testing long materials accurately and reliably. At its core, the system features a robust single-rod double-acting cylinder designed for consistent, smooth force application. The cylinders are honed to tight tolerances, and we use imported seals to ensure long-lasting durability and leak-free operation—critical for dependable hydraulic performance.

The machine’s main components work seamlessly together:

  • Frame & Structure: Heavy-duty steel frame with crack-controlled welding offers maximum stability and reduces vibration during tests.
  • Hydraulic System: High-precision servo-controlled pump delivers stable loading with fast response times.
  • Measurement & Control: Nickel-plated load cells and accurate displacement sensors provide real-time, reliable data.
  • Software Integration: User-friendly software interfaces with data logging, test control, and compatibility for third-party analysis tools.

Performance is a key focus. We built in safety valves and limit sensors to prevent overload and protect both users and equipment. This ensures smooth operation even under heavy loads, giving you consistent test results with minimal downtime.

Technical Specifications

Model Variants and Parameters

ModelMax Capacity (kN)Max Test Length (mm)Stroke (mm)Weight (lbs)
DR-L203-1001003,0003002,000
DR-L203-3003006,0005004,500
DR-L203-60060010,0007007,000

Our lineup covers a broad range, from lighter-duty tests with the WAL-100 to heavy industrial needs with the WAL-600, all designed for long specimen testing.

Standards Compliance

The Derui Hydraulic Horizontal Tensile Testing Machine meets key industry standards including:

  • ASTM E4 (Standard Practices for Force Verification)
  • ISO 7500-1 (Metallic Materials – Verification of Static Testing Machines)
  • EN 10002-2 (Tensile Testing of Metallic Materials – Method of Test)

This ensures reliable, repeatable results that match your industry’s quality control requirements.

Customization Options

Tailor your hydraulic horizontal tensile tester for your exact needs with options such as:

  • Extended frames for specimens beyond standard lengths
  • Hydraulic wedge grips to securely hold cables, wires, ropes
  • Vibrophores integration for dynamic fatigue and cyclic testing

These enhancements make it easier to test complex materials like conductor cables or wire ropes with precision.


Whether you need a low-profile machine for overhead conductor tensile tests or a high-capacity rig for break tests on nylon ropes, our models and options cover your testing demands.

Applications and Use Cases

Our hydraulic horizontal tensile testing machine is built for industries where strength and reliability matter. It’s widely used in:

  • Cable & wire manufacturing – ensuring cables and wires meet strict tensile and fatigue standards.
  • Power utilities – testing overhead conductors and ACSR cables for performance under load.
  • Maritime sector – evaluating wire ropes and chains used in offshore rigs and ships.
  • Construction – verifying materials used in structural and safety applications.

Common Test Types

  • Tensile strength tests to measure maximum load capacity.
  • Proof load tests to verify material can withstand safety margins.
  • Break tests perfect for nylon ropes, steel wires, and other long specimens.
  • Cyclic fatigue tests for durability over repeated stress.

Real-World Use Cases

  • Testing wire ropes on offshore rigs to guarantee safety under harsh conditions.
  • Measuring strain on horizontal conductors in power transmission lines.
  • Quality checks on long cables used in industrial setups.

This practical machine handles long specimens up to 12 meters and combines accuracy with efficiency, making it a go-to for U.S. industries that demand dependable tensile testing results.

Features and Advantages of the Hydraulic Horizontal Tensile Testing Machine

Our hydraulic horizontal tensile testing machine is built to handle your toughest testing jobs with ease. Here’s why it stands out:

Versatility

  • Handles specimens up to 12 meters long—perfect for cables, wires, and long materials.
  • Supports multiple load modes including tensile, proof, and break tests.

Precision Engineering

FeatureDescription
PistonsChrome-plated for smooth, wear-resistant operation
Load CellsNickel-plated with ±1% accuracy for reliable data
Measurement AccuracyHigh precision ensures test results meet ASTM, ISO standards

Ease of Use

  • Simple handheld controls for quick setup and operation.
  • Built-in oil cabinet keeps the hydraulic system compact and well-maintained.

Safety and Durability

  • Includes overload protection and emergency stop features.
  • Rugged crack-controlled steel frame ensures long-term toughness.
  • Equipped with safety valves and sensors for stable loading and operator safety.

Efficiency Gains

BenefitDetails
Data LoggingFully automated for effortless reporting
Software CompatibilityWorks with third-party testing software for smooth integration

This machine delivers reliability, precision, and ease—designed for U.S. labs and production lines that demand top-quality tensile testing.

Accessories and Fixtures for Hydraulic Horizontal Tensile Testing Machine

We offer a range of accessories and fixtures designed to boost your testing workflow and fit perfectly with the Derui hydraulic horizontal tensile testing machine.

Grip Options

  • Hydraulic grips for strong, consistent holding on wires, cables, and rods
  • Compression platens suitable for flattening or crushing tests

Add-Ons

  • Extensometers to measure strain accurately
  • Printers for instant test reports
  • Modular actuators for fatigue and cyclic testing

Compatibility

All accessories are calibrated to match Derui’s machine frame and control systems, ensuring smooth integration and accurate results without extra setup hassle.

Accessory TypeUse CaseKey Feature
Hydraulic gripsWire rope, cable, long specimensStrong, reliable hold
Compression platensCompression testsDurable, easy to swap
ExtensometersStrain measurementHigh precision, digital-ready
PrintersTest report outputFast, clear printed data
Modular actuatorsFatigue or cyclic testsVersatile, easy to attach

These fixtures and add-ons make testing flexible and efficient—perfect for US industries needing reliable, precise results on long or tricky specimens.

Quality Assurance and Compliance

Our Derui Hydraulic Horizontal Tensile Testing Machine is built to meet the highest quality standards. Every unit is manufactured under an ISO 9001 certified process, ensuring consistent reliability and durability. Before shipping, each machine goes through 100% load testing to guarantee peak performance right out of the box.

We back our equipment with a solid 2-year warranty on parts and labor, plus free lifetime software updates so your system stays current and efficient. The machine carries the CE mark, confirming it meets strict safety and performance regulations.

For precision you can trust, all load measurements come with NIST traceable calibration, which aligns with U.S. testing standards and makes your results credible for official use.

In short, we deliver a dependable horizontal hydraulic UTM built for long-term, hassle-free operation.

Customer Testimonials and Resources

Our Derui Hydraulic Horizontal Tensile Testing Machine has earned praise from industry pros across the U.S., especially for its precision and reliable performance. Users in cable manufacturing, power utilities, and maritime sectors highlight how it simplifies tough tests like wire rope tensile testing and overhead conductor strain evaluations.

What customers say:

  • “The accuracy and ease of use on this horizontal hydraulic UTM are unmatched for our long specimen tests.”
  • “It’s saved us time and improved safety during cyclic fatigue and proof load tests.”
  • “Durable and dependable—perfect for our offshore wire rope break tests.”

Helpful resources ready for download:

  • Detailed spec sheets
  • Step-by-step installation guides
  • User manuals for quick troubleshooting

Explore media:

  • Product demos showcasing loading and testing
  • Photo galleries of setups in real-world applications

These tools help you get the most out of our hydraulic horizontal tensile testing machine, ensuring smooth operation and fast training for your team.

Get in Touch Today

Ready to find the perfect hydraulic horizontal tensile testing machine for your needs? Reach out using our easy contact form—just share your required capacity, industry, and any custom specs.

Quick actions:

  • Schedule a demo
  • Request pricing
  • Find a local distributor

We serve customers across the U.S. and worldwide, with fast, reliable shipping straight from our Jinan facility. Let’s get your testing setup running smoothly.

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1. Q: What is a hydraulic horizontal tensile testing machine and what are its primary advantages?
A: A hydraulic horizontal tensile testing machine is a heavy-duty system designed to apply tensile (pulling) force to materials, with its actuator and frame oriented horizontally. Its key advantage is the ability to test very long and continuous specimens, such as cables, wire ropes, pipes, and structural components, which are impractical or impossible to test in a vertical machine due to height restrictions and sagging. This configuration also offers enhanced operator safety and easier specimen loading for bulky items.

2. Q: Why would I choose a horizontal tensile tester over a vertical one?
A: You would choose a horizontal tester primarily for long specimen testing and ease of access. Vertical machines are limited by ceiling height and can be challenging for loading heavy or long samples. Horizontal machines, with their low-profile design, allow for testing specimens that are meters long (e.g., 10m+). They are also inherently safer and more ergonomic for testing high-strength materials that may fracture violently, as the bed provides a natural barrier.

3. Q: What industries and applications commonly use horizontal tensile testers?
A: Key industries include:

  • Power Transmission: Testing overhead electrical conductors (ACSR cables) and ground wires.

  • Wire Rope & Cable: Quality control for cables used in maritime, mining, lifting, and suspension bridges.

  • Construction: Evaluating rebar, tendons for pre-stressed concrete, and structural chains.

  • Pipeline: Testing the tensile properties of pipes and welding joints.

  • Aerospace & Automotive: Testing long composite strands and safety cables.

4. Q: What is the typical force capacity and test length for these machines?
A: Capacities vary widely to suit different needs. Common models range from 100 kN to over 1000 kN (approx. 22,000 to 225,000 lbs force). Test lengths are a standout feature, with standard machines accommodating 3 to 12 meters, and custom frames can be built for even longer specimens. The specific capacity and length depend on the application, such as testing a thin aircraft cable versus a thick marine mooring line.

5. Q: Can a horizontal machine perform tests other than tensile tests?
A: Yes, with the appropriate fixtures, a hydraulic horizontal tester is highly versatile. Beyond standard tensile and break tests, it can be configured for:

  • Proof Load Testing: Verifying a component can withstand a specified load without failure.

  • Compression/Crushing Tests: Using compression platens.

  • Shear and Flexural Tests: With specialized three-point bend fixtures.

  • Cyclic and Fatigue Testing: When integrated with a dynamic controller for repeated loading.

6. Q: What types of grips are used for testing cables and wire ropes?
A: Testing cables and ropes requires specialized grips to prevent slippage and avoid damage at the gripping point. The most common and effective type is the hydraulic wedge grip. These grips use hydraulic pressure to apply a uniform, powerful clamping force. The wedges are often lined with material (e.g., a softer metal or polymer) that bites into the cable without notching it prematurely, ensuring the break occurs in the free length of the specimen.

7. Q: How is specimen alignment ensured in a horizontal tester to prevent inaccurate results?
A: Proper alignment is critical for accurate tensile data. High-quality horizontal testers achieve this through:

  • A Rigid, Machined Bed: Providing a perfectly level and straight foundation.

  • Precision-Machined Gripping Systems: Ensuring both ends are aligned on the same horizontal axis.

  • Spherical Seating or Self-Aligning Couplings: Allowing the grips to pivot slightly and align with the specimen naturally as force is applied, preventing bending moments.

8. Q: What does "servo-hydraulic control" mean in this context, and why is it important?
A: Servo-hydraulic control refers to a closed-loop system where electronic sensors constantly measure the actual load and displacement. This data is fed to a digital controller, which instantly adjusts a high-precision servo valve to maintain the desired load rate or displacement speed. This is crucial for achieving smooth, accurate, and repeatable test results that comply with ASTM E8, ISO 6892, and other stringent standards.

9. Q: What are the key safety features of a high-force horizontal tensile machine?
A: Safety is paramount. Essential features include:

  • Emergency Stop Buttons: Located at multiple points along the machine.

  • Physical Safety Guards/Cages: To contain flying debris in case of a sudden specimen fracture.

  • Overload Protection: Prevents the machine from applying force beyond its rated capacity.

  • Mechanical Limit Switches: Automatically stops the actuator at the end of its stroke.

  • Hydraulic Safety Valves: Protect the system from pressure spikes.

10. Q: What should I consider when specifying a custom horizontal tensile testing system?
A: When ordering a custom system, key considerations are:

  • Maximum Force and Stroke: Your highest expected load and required piston travel.

  • Test Space Length: The longest and shortest specimens you need to test.

  • Grip Requirements: The types and sizes of specimens (wires, cables, rods, composites).

  • Control and Data Acquisition: Needed software features and reporting formats.

  • Future Needs: Potential for adding dynamic fatigue testing or other accessories.

  • Floor Space and Foundation: Ensuring your lab can accommodate the machine's footprint and anchoring requirements.

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