Robust Four-Column Frame and Hydraulic Drive System
Our 5000KN hydraulic universal testing machine features a robust four-column frame designed to deliver maximum stability and durability during high-capacity testing. This heavy-duty structure minimizes deflection and vibrations, ensuring precise results under extreme loads up to 5000 kN (500 tons).
Key Design Elements:
| Feature | Benefit |
|---|---|
| Four-column frame | Superior rigidity and evenly distributed load |
| Bottom-mounted cylinder | Reduces overhead weight, enabling safer operation and easier adjustments |
| Dual workspaces | Allows for flexible testing setups, accommodating both compression and tensile tests without reconfiguration |
| Chrome-plated columns | Enhanced resistance to wear and corrosion, extending machine lifespan |
This design not only supports heavy-duty tasks such as compression testing for concrete cubes and tensile testing for metals but also prolongs service life by reducing maintenance needs. The bottom-mounted hydraulic drive system delivers smooth, consistent force through precise pressure control. Together with the sturdy frame, it makes our 5000KN UTM a reliable choice for demanding material strength analysis.
With its combination of strength, longevity, and user-friendly workspace options, this universal testing machine stands out as a durable workhorse in any industrial or research lab setting.
Advanced Servo-Hydraulic Controls for Unmatched Accuracy
Our 5000KN hydraulic universal testing machine features cutting-edge servo-hydraulic controls that deliver precise and reliable results every time. This system lets you easily adjust load rates and displacement with high resolution, ensuring accurate testing across various materials.
Why It Matters:
- Fine Load Rate Control: Smooth and consistent loading prevents specimen damage and improves test quality.
- High Displacement Resolution: Detects even the smallest changes in material deformation.
- Closed-Loop Feedback: Real-time monitoring adjusts the test dynamically for exact control.
| Feature | Benefit |
|---|---|
| Variable Load Rates | Customizable for different tests |
| Precise Displacement Sensing | Sharp measurement accuracy |
| Closed-Loop Servo Control | Automated, stable test control |
These advanced controls set the Derui 5000KN UTM apart from other heavy-duty hydraulic press testers, giving you the precision needed for ASTM-compliant testing and other strict standards. Whether you’re testing metal tensile strength or concrete cube compression, this system ensures dependable data you can count on.
Safety and Ergonomics in Every Detail
Our 5000KN hydraulic universal testing machine puts safety and ease of use front and center. Here’s how we keep your team protected and operations smooth:
| Feature | Benefit |
|---|---|
| Anti-rotation actuators | Prevent specimen twisting for accurate results and operator safety |
| Integrated safety shields | Protect users from debris and hydraulic hazards during testing |
| Handheld remote operation | Control tests from a safe distance for convenience and quick adjustments |
These design details reduce risks and make daily testing more comfortable. They’re especially important in heavy-duty testing setups like metal tensile strength or concrete cube compression, where you need reliable safety features without slowing down workflow.
Technical Specifications at a Glance: 5000KN Capacity UTM
Here’s a quick overview of the key specs for our 5000KN hydraulic universal testing machine, designed to meet heavy-duty testing needs:
| Specification | Details |
|---|---|
| Max Load Capacity | 5000 kN (approx. 500 tons) |
| Accuracy Class | Class 1 (meets ASTM & ISO standards) |
| Load Resolution | 0.01 kN |
| Displacement Resolution | 0.001 mm |
| Load Units | kN, lbs, tons |
| Crosshead Speed Range | 0.001 – 500 mm/min |
| Operating Temperature | 41°F – 104°F (5°C – 40°C) |
| Power Supply | 380V/3 Phase/50Hz (customizable for US) |
| Control System | Servo-hydraulic system with closed-loop feedback |
| Frame Type | Heavy-duty four-column steel frame |
This 5000 kN universal testing machine is made for precise measurements with tight tolerances to ensure reliable test results. It’s built to handle a wide range of materials and test types—from tensile to compression and bending tests. The accuracy and resolution specs make it ideal for those strict ASTM E8/E4 and ISO 6892 standard tests.
If you want the best for your lab or production line, these specs reflect a machine built to last and deliver consistent results every time.
Technical Specifications: Compliance with Global Testing Standards
Our 5000KN hydraulic universal testing machine meets strict global testing standards to ensure reliable and accurate results across industries. Here’s how it lines up with major norms:
| Standard | Description | Relevance for 5000KN UTM |
|---|---|---|
| ASTM E8 / E4 | Standard test methods for tension and compression | Perfect for metal tensile and compression tests, widely accepted in the U.S. |
| ISO 6892-1 / 7500-1 | International standards for tensile testing and load force verification | Ensures accuracy and precision for global quality control |
| GB/T 228 | Chinese national standard for metallic materials testing | Matches U.S. standards and adds reliability for imported/exported products |
| EN 10002-2 | European tensile test specification | Supports testing of structural steels, useful for cross-market compliance |
Our machine’s adherence to these standards guarantees your test results meet customer and regulatory expectations with precision. Whether you’re testing metals, concrete cubes, or composites, the 5000 kN capacity universal testing machine supports your lab’s need for consistent and certified quality control processes.
Tensile Testing for Metals and Rebar
The 5000KN hydraulic universal testing machine is ideal for tensile testing of metals and rebar, delivering precise and reliable results every time. Whether you’re testing steel bars for construction or metal samples for manufacturing, this machine handles specimen preparation and testing with ease.
- Specimen Preparation: Easily mount different shapes and sizes, from round bars to flat strips, ensuring consistent grip and alignment for accurate measurements.
- Yield Strength Measurement: Accurately determines the point where the metal starts to deform permanently, crucial for quality control in building materials and metal fabrication.
- Ultimate Strength Calculation: Captures the maximum load the specimen can handle before failure, helping engineers verify material toughness and compliance with ASTM and ISO standards.
For U.S. labs focused on rebar tensile testing or metal tensile strength analysis, this 5000 kN bending test equipment offers dependable data to support safety and regulatory needs. It’s built to meet the demands of construction, metal supply companies, and quality assurance teams nationwide.
Compression Testing for Concrete Cubes and Cylinders
Our 5000KN hydraulic universal testing machine is perfect for compression testing of concrete cubes and cylinders, especially the common 150mm size used in U.S. labs. It reliably measures compressive strength by applying a uniform load, which is critical for ensuring concrete meets industry standards.
Key points include:
- 150mm Concrete Cube Testing: Supports standard cube sizes to fit typical testing protocols.
- Uniform Load Application: The hydraulic system delivers smooth, even force to prevent uneven stress and inaccurate results.
- Accurate Strength Measurement: Helps determine concrete quality for construction, ensuring safety and durability.
- Versatile Cylinder Testing: Compatible with cylindrical specimens for a wide range of concrete testing needs.
This makes the machine ideal for construction material labs, quality control, and research facilities focusing on concrete performance under pressure.
Bending, Shear, and Flexural Tests for Composites
Our 5000KN hydraulic universal testing machine handles more than just tension and compression. It’s built to perform precise bending, shear, and flexural tests on tough composite materials. This makes it a go-to choice for industries like aerospace and construction where materials like aerospace alloys and bridge girders need thorough strength checks.
Here’s why it works well for composite testing:
- Accurate load control and measurement for shear and flexural strength
- Stable frame design that supports uneven forces without bending or warping
- Adaptable fixtures let you test a variety of composite shapes and sizes
- Useful for safety and compliance testing, ensuring materials meet strict aerospace and infrastructure standards
Whether you’re testing aircraft parts or large structural components, this 5000 kN bending test equipment delivers reliable, repeatable results—helping you confirm material durability and performance when it matters most.
Why Derui Stands Out as Your 5000KN UTM Manufacturer
Proven Reliability from a Trusted Chinese Supplier
When it comes to a 5000KN hydraulic universal testing machine, trust matters. Derui has built a solid reputation over 15+ years by shipping over 1,000 units worldwide, including many in the United States. Our long track record means you’re choosing a partner who knows the demands of high-capacity compression testing machines and metal tensile strength testers inside and out.
We take quality seriously — all our machines come with CE and ISO certifications, proving they meet strict international standards. That means you get a dependable, accurate servo-hydraulic universal test frame that’s ready for your toughest testing jobs, whether for concrete cubes, rebar tensile testing, or bending tests. With Derui, you’re not just buying a 5000 kN bending test equipment; you’re investing in proven durability and consistent performance backed by years of experience.
Customization Options for Your Lab Needs
At Derui, we know every lab has its own way of working. That’s why our 5000KN hydraulic universal testing machine comes with flexible customization options to fit your exact needs.
What You Can Customize
| Feature | Benefits |
|---|---|
| Fixtures | Choose grips and fixtures designed for your specific materials—from metal rebar to concrete cubes. |
| Software Integration | Seamlessly connect with your lab’s existing data systems for smoother testing and reporting. |
| Extended Warranties | Get peace of mind with warranty plans that protect your investment beyond the standard coverage. |
We customize not just hardware but also software—making sure the 5000 kN bending test equipment and tensile testers speak your language and deliver the reports you need.
With Derui, you’re not stuck with one-size-fits-all. Whether you require advanced servo-hydraulic control setups or special load cell configurations, we tailor the machine to match your workflow and testing standards.
That means less downtime, easier operation, and results you can rely on for your industry—from construction materials testing to aerospace component analysis.
Cost-Effective Performance Without Compromise
Choosing Derui as your 5000KN hydraulic universal testing machine (UTM) supplier means saving without sacrificing quality. Our machines deliver the same accuracy and durability as imported brands, but at about 20% lower total cost of ownership (TCO). That’s a big deal if you’re managing a tight testing budget.
| Feature | Derui 5000KN UTM | Imported Brands |
|---|---|---|
| Purchase Price | Lower by ~20% | Higher upfront cost |
| Maintenance Cost | Affordable, easy servicing | Often costly, complex parts |
| Warranty & Support | Comprehensive, local-focused | Limited or expensive support |
| Software & Customization | Flexible options included | May charge extra |
This cost-efficiency comes from:
- Reliable China-made engineering built over 15+ years and 1000+ units shipped
- Streamlined manufacturing that cuts overhead without cutting corners
- Dedicated customer service focused on US market needs, so you get fast, effective help
In short, Derui’s 5000KN hydraulic testing machines offer heavy-duty performance that fits your budget — helping labs and industrial users across the US run accurate, repeatable tests without breaking the bank.
Installation, Operation, and Maintenance Guide
Seamless Setup for Immediate Productivity
Setting up your 5000KN hydraulic universal testing machine is straightforward, so you can start testing with minimal downtime. Here’s what you need to know for a smooth installation:
- Power Requirements: Ensure a stable power supply matching the machine’s specs—usually a three-phase 380V, 50/60 Hz power source. Proper grounding is essential to avoid electrical issues and keep operation safe.
- Calibration Checklist: Before use, run the standard calibration procedures to guarantee accuracy. This includes:
- Verifying load cell readings against certified weights
- Checking displacement sensors for precision
- Confirming hydraulic system pressure aligns with specs
- Initial Setup: Position the machine on a flat, stable surface, preferably with vibration isolation. Connect hydraulic lines and electrical cables securely. Use the manufacturer’s software to perform an initial system check and calibrate controls.
Following these steps will help you get your 5000KN capacity universal testing machine up and running quickly, ensuring reliable and accurate material strength testing right from day one.
Daily Operation Best Practices for 5000KN Hydraulic Universal Testing Machine
To keep your 5000KN hydraulic universal testing machine running smoothly every day, start with proper specimen alignment. Make sure samples are centered and secured firmly to avoid uneven stress during testing. This helps you get accurate results and prevents damage to both the machine and your materials.
Next, get familiar with the software interface. Our computer-controlled 5000KN UTM comes with an easy-to-use dashboard where you can set test parameters like load rate, displacement, and test type (tensile, compression, bending). The servo-hydraulic controls provide real-time feedback, making adjustments quick and precise.
Here are some quick daily tips:
- Check specimen placement before starting the test
- Review test settings in the software for accuracy
- Use handheld remote control to operate safely from a distance
- Monitor load and displacement data live to catch anomalies early
Following these simple steps helps you maximize testing accuracy and machine life every day with your hydraulic universal testing machine.
Long-Term Maintenance for Peak Performance
To keep your 5000KN hydraulic universal testing machine running smoothly, regular maintenance is key. Here’s what you need to focus on:
- Hydraulic Fluid Checks: Monitor the hydraulic oil level and quality frequently. Replace the fluid at least once a year or as recommended by the manufacturer to avoid contamination and wear.
- Annual Servicing: Schedule a professional inspection annually. This includes checking seals, hoses, and valves to prevent leaks and sudden failures.
- Filter Replacement: Change hydraulic filters regularly to keep the system clean and efficient.
- Lubrication: Keep moving parts and chrome-plated columns well-lubricated to reduce friction and extend lifespan.
- System Calibration: Ensure your UTM remains accurate by performing routine calibration, especially after repairs or relocation.
- Troubleshooting FAQ:
- If you notice unusual noises or sluggish movement, check hydraulic fluid levels first.
- Sudden drops in load capacity may indicate leaks or worn components.
- Always contact your supplier or technician for complex issues to avoid voiding warranties.
Routine upkeep not only prolongs the life of your 5000 kN bending test equipment but also maintains precision needed for reliable testing results.
Customer Success Stories and Case Studies: Real-World Results with Derui 5000KN Hydraulic Testers
Our 5000KN hydraulic universal testing machine has made a real difference for customers across industries in the U.S. Many users report significant testing time reductions thanks to the machine’s fast, precise hydraulic system and user-friendly controls.
What customers say:
- “We cut our tensile testing time by nearly 30%, freeing up lab staff for other projects.” – Midwest Materials Lab
- “Derui’s 5000KN UTM handled our large concrete samples smoothly, giving us reliable data every time.” – Construction Quality Inspector, Texas
- “The machine’s accuracy and ease of setup boosted our throughput—essential for meeting tight deadlines.” – Automotive Parts Manufacturer, Ohio
These success stories highlight the machine’s ability to improve testing efficiency without sacrificing accuracy or compliance with ASTM and ISO standards. Whether testing metals, concrete, or composites, the Derui 5000KN delivers consistent, trustworthy results that keep labs running smoothly.
Frequently Asked Questions (FAQ) on 5000KN Hydraulic Universal Machines
What load can the 5000KN hydraulic universal testing machine handle?
Our 5000KN UTM can handle loads up to 5000 kilonewtons (about 1124,000 lbs), making it fit for heavy-duty compression, tension, bending, and shear tests.
How long does it take to get one delivered?
Typical lead time is around 6 to 8 weeks, depending on customization and shipping. We keep you updated every step of the way.
Is there a warranty with the machine?
Yes, we offer a standard 12-month warranty covering parts and manufacturing defects. Extended warranty options are available too.
Do you provide technical support after purchase?
Absolutely. Our U.S.-based customers get dedicated phone and email support, plus online resources to help with setup, operation, and troubleshooting.
Can the 5000KN UTM work with my lab’s software?
Yes, it supports common testing software and can be customized for integration with specific lab systems, making data collection and analysis hassle-free.
How often does the machine need maintenance?
Routine daily checks and annual servicing keep the machine running smoothly. We provide a clear maintenance guide and are here to help if issues arise.
Is this machine ASTM and ISO compliant?
Yes, the 5000KN hydraulic UTM meets ASTM E8/E4, ISO 6892-1, and other major standards relevant for metal, concrete, and composite testing.
Got other questions? Our team is ready to help you find exactly what you need for your testing requirements.
